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fast clip / Rail fast clip / Elastic clip for rail fastening system

 

The E shape rail elastic clips are used with concrete sleeper to fasten rails on both sides. The rail clips are usually made of forged spring steel, which are manufactured by hot forging process. The forged rail clipsare considered to be better than other metal forming process due to most uniform microstructure.

 

Backed by a modernized manufacturing facility and a diligent workforce, Zhongyue  manufacture, supply and export Elastic Rail Clip. These products find usage in the railwaymen for securing the tracks on the ground. With high elasticity, these products can be molded in varied dimensions. Our clients appreciate these products for their high strength and longer service life with non-corrosive surface. Elastic Rail Clip is packed in special packaging material so that it does not get damaged at the time of dispatch.

 

In our large product line, we also provide Elastic Rail Clip at affordable rate of price. These clips are produced using the best raw material available in the market. These are also properly molded and designed as per the set industrial standard.

 

Our customers widely seek this product in the market attracted by the various salient features that are as follows:

• Corrosion resistance
• International Standard
• Fine finishing
• High-capacity
• High performance

For all types of rail clips:

1. E-type, SKL clip, W-type…
2. Pre-assembly with T-bolt and washer (supplementary service)
3. Corrosion protection surface
4. Time saving and transit safe packing
5. full rail clip dimension available

Rail clips processing procedures

Rail clips processing procedures are as follow: Shearing-- Heating to forging temperature -- Forming-- Hardening—Tempering — Inspection — Packing.

 

ZhongYue , your trustworthy rail clips manufacturer

 

Enriched with rich railway industrial experience, ZhongYue can offer its clients an extensive range of heavy duty rail fastening clips, made up of premium quality and seamless performance, to be used to fasten rails to underlying tie plates. The rail clips produced by ZhongYue are made up of premium grade spring steel sourced from a reliable and certified long term producer.

 

After over 10 years’ experience on producing rail elastic clips, ZhongYue has become the largest and most competitive production base of rail clips in China, qualified to tender nationally large and medium scaled rail projects under the China Ministry of Railways, both at home and abroad.

 

At each single step of manufacturing the clips are stringently tested and completely authenticated. To save time during installation in track, we can provide a special service by pre assembling a SKL clip with a T-bolt and a washer for the customer at our production base before delivery. Besides, corrosion protection layer of the clip surface can be applied.

 

For all types of rail clips:

1. E-type, SKL clip, W-type…
2. Pre-assembly with T-bolt and washer (supplementary service)
3. Corrosion protection surface
4. Time saving and transit safe packing
5. full rail clip dimension available

Brand	ZHONGYUE
Name	E clip
Type	E clip (e1809, e2006,e2007,e2009,etc)
	Skl clip (skl1,skl3,skl12,skl14)
	Or the type by customers’ drawings
Material	60Si2MnA	60Si2CrA	55Si2Mn	38Si7
Chemical composition(%)	C:0.56-0.64, Mn:0.60-0.90, Si:1.60-2.00, Cr:≤0.35, P:≤0.03, S:≤0.03	C:0.56-0.64, Mn:0.40-0.70, Si:1.40-1.80,Cr:0.70-1.00 P:≤0.03, S:≤0.03	C:0.52-0.60, Mn:0.60-0.90, Si:1.50-2.00,Cr:≤0.35 P:≤0.03, S:≤0.03	C:0.35-0.42, Mn:0.50-0.80, Si:1.50-1.80, P:≤0.03, S:≤0.03
Hardness	For e clip: 44-48HRC For skl clip: 42-47HRC
Fatigue life	for Dia.18 is 3 millions cycles without breaking for Dia.20 is 5 millions cycles without breaking
Surface	plain (oiled), Oxide black, color painting
Standard refers	DIN17221, BS970, GB/T1222

 

 

Rail Clip Production Process

How do we produce rail clips?

ZhongYue produces the rail clips according the scientific procedures of rail clip production strictly and the specific procedures are as follow:

1. Raw material: Premium grade spring steel sourced from a reliable and certified long term producer.
2. Shearing: The spring steel bar has to be sheared as per length required.
3. Heating: to forging temperature (950-1000 degrees Celsius), but over heating shall be avoided to check decarburization.
4. Forming: Proper heated bar is transferred to power press for forging.
5. Hardening: The forged rail clips are transferred to quenching tank. Dimensional accuracy and quench hardness of rail clips are checked before tempering.
6. Tempering: The rail clips are tempered at about 350 Celsius to achieve appropriate toughness in the spring.
7. Inspection: The products are then checked thoroughly as per China CRCC and customer required specification and design.
8. Packing: Clips can be packed in woven bags or upon customer requirement.

Inspection during the production process

How is the quality control of ZhongYue rail clips?

 

We own a full set of strict quality control system to produce rail clips, from raw material purchasing till the finished clip application. There’s a professional inspection team to check about each process of the production line and every two hour out of the line.

Inspection machine for finished rail clips.

What does ZhongYue use to inspect the finished rail clips?

1. Brinell Hardness Tester
2. Carbon and Sulfur Analyzer
3. Rockwell Hardness Machine to test metallic materials
4. Automatic Impact Testing Machine
5. Metallographic Microscope
6. Automatic High-speed Analyzer
7. Fatigue Testing Machine
8. Metallographic Specimen Polishing Machine
9. Metallographic Specimen Pointing Machine

Zhongyue's products ranges:

 

• Rail Fastening system
• Rail Sleeper Screw
• Rail Spike/Track spike/ Dog spike
• Railway Bolt
• Elastic Rail Clip
• Rail Shoulder
• Rail Anchor
• Rail Tie Plate
• Rail Clip
• Railway Washer
• Rail Nylon Insulator
• Rail Pad
• Rail Plastic Sleeve
• Rail Fish Plate
• Brake Block
• Rail Nuts
• Rail Fastening System
• Crane rail